I apologise for taking so long to get around to this, for the better part of the past month I haven't actually used my Laptop.
So without further ado, here's the last two major installments of
Kingpin's Proton Pack/Proton Gun Build:
With the major elements of the Gun Body quickly coming together, I needed to turn my attention to some of the smaller elements. As you'll already have seen, my ethos for this Proton Gun was to strengthen everything as much as possible to reduce the risk of damage… which presented a challenge for the hat lights.
When he'd supplied me with a light cover kit, Colin had supplied me with a few choices, in addition to the white ones he'd been supplying as standard for the past several years, he'd also included some newer, smaller white hat light covers. I was able to excavate a portion of the interior of one of these new hat lights, but due to it's size there was not enough space to fit both the LED and some sort of support structure to hold the cover in place… not unless I glued it to the LED, or drilled the hole in the cover so it would have a tight fit over the LED… but I'd probably still have to glue the cover to the Proton Gun with the latter plan… and I have no idea how the glue might react to even the small amount of heat a LED gives off with the former plan.
So unsure of how to progress with the smaller cover, I went to work on the larger cover, with significant results:
The cover is fitted over a section of gas pipe I purchased from B&Q, cut down to size and with a channel cut into part of it to accomodate the angled entry the wire will have to make through the resin of the Gun Box.
With that finished, I turned my attention to repairing the damaged N-Filter.
Placing it into position with the Cyclotron cover, the position of the filer was sketched onto the Spacer to help align the conduit box that would be serving as the N-Filter support.
For extra accuracy, the conduit box was fitted into the N-Filter, slotted into position in the Cyclotron Cover, and the N-Filter then removed whilst the box was held in place. With the conduit box in position, the first bolt hole was drilled so that any movement it sustained wouldn't take it all that far from the axis it'd been placed on. With a small bit of adjustment and comparison, the second bolt hole was drilled and the N-Filter support achored into position.
With that complete, the N-Filter was reglued to the Cyclotron Cover, with extra lashings of hot glue for good measure.
Painting the Cyclotron Cover presented certain longistical challenges, there was a fair amount around the N-Filter that needed repainting, but as I didn't want to accidentally prime and/or paint the Cyclotron light lenses, the red stripe on the N-filter, the elbow, the N-Filter label and mesh, I was going to have to get creative in my masking techniques:
And on the most part, the method worked:
Some black paint did end up on the mesh, but it's barely obvious unless you know where to look for it… there is also a bit of uncovered primer left on the top of the Cyclotron Cover, but again it isn't obvious unless you know where to look for it.
Once the Cyclotron had been painted, the Spacer was given a quick treatment of paint to hide the pencil marks from the previous day's work:
With those drying on the sidelines, the next element I approached was the reflector for the vent in the Proton Gun.
I'd looked around numerous places for a reflector that would be the right size for my Proton Gun. I'd found something pretty close when I'd been working on the old Proton Gun, but as the walls of Colin's kit were thicker, this merited a whole new search.
Brilliant. In the end, I settled for the reflector from a Poundland Solar Snail Light:
Which was eventually butchered for the reflector…
…but not before it butchered the blade on my saw:
The nice thing about this reflector, is that it came with a clear cover of plastic to keep the rain water out, which would undoubtely be of great use on my Proton Gun:
As Flynn's Proton Gun light kit provided two LEDs for the vent, a second hole was drilled into the reflector, and the LED fits into it snugly without the need for glue. In order to fit the reflector into the gun body, a small section of the inner wall was cut away using the Dremel.
Work briefly returned to the subject of the hat lights, this time the orange one that was part of the Gun Ear. As the internal space of the cover was different from the white one, I had to locate a different pipe-size in order to strengthen it.
This new pipe would come in the form of a cheap pen, once again from Poundland:
Once I was sure of the fit, it would be cut to length and fit into a tightly-drilled hole in the Gun Ear.
As evening approached and my work light died out, I moved the operation indoors to get a couple of cosmetic elements sorted out. The first of which was to install the split-loom that I'd neglected to purchase when finishing the Pack for the London Parade:
(It's here you get a good detail shot of how the ribbon cable is fitted into the Proton Pack - using a black wine cork).
Finally, I got around to doing something that in hindsight, I should've covered when it'd arrived… tested the light kit to make sure it worked:
The majority of it did (this isn't a critique of Flynn's product quality).
Although it is seen lit here, a connection somewhere for the “Activate” part of the circuit didn't function properly, and the barrel lights and motion module would operate infrequently. They didn't work at all when the kit was first assembled, but after a few dismantles and reassembles, they did eventually light (although as of the night before Collectormania, they were no longer working again).
With the work done for the day, it was time for bed.